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AlphaCAM, the Billet, the Part, the Work Origin


                              


Imagine a rectangular billet of material on the mill table.

Look at the top, front, left-hand corner of the billet.

However you create your NC code, manually, with AlphaCAM or with other software, always have the co-ordinates of that corner as X=0, Y=0, Z=0. (There are useful exceptions to this rule: see the topic Setting the Origin for Machining)

This corner is the work origin. When you prepare the mill for machining, WELmill guides you through a routine to locate this work origin on the billet. All machining moves are calculated from that corner (ie absolute measurement is used, not incremental). Its location means that all X and Y moves have positive values. All Z moves have negative values, because the end of the tool goes below the Z zero level.

In AlphaCAM or other CAD system, when planning 2.5D machining, always start by drawing a rectangle to represent the billet of material from which the part is to be cut. On the PC screen, the bottom left corner of the rectangle must at X=0, Y=0. The exact location of the geometry of the part within the billet boundary does not matter: all tool movements are calculated from X=0, Y=0.

When tool paths have been set, tell AlphaCAM that the rectangle is the boundary of the billet. To do this click on 3D
- Set Material Size, select the rectangle and, in the dialogue box declare that the material top is at Z=0 and the material bottom is at some NEGATIVE (because it is below the surface) value equal to the thickness of the billet, eg -12.

Now go to View
- 3D Simulation to see what will happen when the part is machined.

                              

In AlphaCAM, if creating or importing 3D geometry, this geometry will be enclosed in a Work Volume. This is not the billet: it is an envelope which contains the geometry. The billet needs to be defined separately. To do this, draw a rectangle of suitable X and Y dimensions round the X-Y plan of the geometry. The X and Y dimensions need to be bigger than the greatest X and Y dimensions of the part by at least the diameter of the largest cutter which is to cut round the outside of the part. Ensure the rectangle has positive dimensions from X=0, Y=0.

Now click on 3D
- Set Material Size, select the rectangle and, in the dialogue box declare that the material top is at Z=0 and the material bottom is at some NEGATIVE value equal to the thickness of the billet, eg -20.

It may well be that the work volume and part geometry are not wholly within the material. They must moved so that they are within the billet. Use the Move command. Select the work volume and the geometry. Choose a suitable work volume corner as a base point. Enter new X, Y and Z co-ordinates for that base point which will result in everything coming within the billet. In X and Y the distance, all round the part, from the billet must be at least equal to the radius of the largest cutter which will cut all round the part.

Now set the tool paths.

Then go to View
- 3D Simulation to see what will happen when the part is machined.

AlphaCAM
AlphaCAM, AlphaEDIT and Portadisk
Billet Size and Working Envelope
Setting the Origin for Machining